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Every workplace has an accident waiting to happen. If that workplace has heavy machinery operating, the danger of injury accidents occurring is even greater. Factories are after all, manned by humans, who are not infallible. Mistakes will be made and oversights will occur. Whether it is an accident or careless action, the result of a failure to pay attention in the workplace can be dire. Workplaces where conveyor machinery is present provide one of the most dangerous environments for those who work on them or around them. According to the U.S. Department of Labor Statistics, over fifty deaths per year result due to conveyor negligence or malfunction.

Although conveyors can be great efficiency boosters and cost saving mechanisms, when implemented improperly they at times can do more harm then good. As workers compensation claims become more burdensome and insurance costs unfold at steeper rates, it is now more important then ever to take workplace safety seriously. By looking at some of the common safety rules and reviewing the more dangerous parts of the conveyor we might be able to establish a better fundamental understanding of how to cut down on workplace mishaps.

Rules are not meant to be broken in the land of conveyor systems. One cautionary note that should not be forgotten is to make certain the machinery is turned off and disconnected prior to the performance of any maintenance. When the need to service your system arises, use only thoroughly trained personnel who are expert in what they are working on. This is not the place for trainees or the merely curious. Another simple but necessary precaution is to remove all loose objects from around the machine. This also includes things like hair, baggy clothing, jewelry or whatever to avoid any tangling with the machinery.

Conveyors are not toys and should not be ridden, sat on, or leaned against. Treat them with the respect they deserve. Do not overload the conveyor or use it for anything but the job it is intended for. Only authorized employees should be allowed to run the system at all times. Before the system is turned on, ensure that safety guards and protectors have not been tampered with and any obstructions removed. Conveyors are complicated powerful pieces of machinery, so alertness is always required. Now we will look at some of the more hazardous facets of the modern marvel of machinery.

The nature of conveyors is that their mechanical parts are exposed, which should cause concern to those who work with them. Some of the more dangerous parts are the power transmission, the guard joints and transfer mechanisms. Then there are what is known as “squeeze” or “nip” points. These are the junctions where moving parts come together, where breaks or changes to the system may incur opportunities for items to be snagged or jammed. Any area on the line where things can spill, jam, pinch or shear are troublesome spots as well. Dead spaces and blind spots are also cause for caution and concern.

Be aware and be cautious are simple rules but some of the most crucial dictums of any safety policy when working around conveyor systems. Train employees to mark with signage any piece of the conveyor that could cause potential harm and separate the area with some kind of guard or barrier. No matter how you use your conveyor machinery, you must make every possible effort to protect your workers, particularly those that work with maintenance of the belts, drives and processes.

Any employee misconduct must be reported to supervisors. This must be gotten across to all employees who are often reluctant to tattle on their fellows. Nothing, not a job relationship, or fear of creating hostile feelings, is worth an accident that could very well cause loss of life or limb. If you have anything to do with conveyors in your place of business, you must read all the safety manuals and directives you can that are related to your particular setup.

Visit Wilkie Brothers Coveyors for more information on conveyors or to order Tsubaki Conveyor Parts, Rapid Industries Conveyor Components or any other related replacement parts.

We often cruise through life performing our daily routines without giving much thought to improving performance. Simple tasks like brushing our teeth, showering, getting to work and cooking are often times put on auto pilot with little attention paid to the actual undertaking. When things run smoothly, humans have a tendency towards contentment. Many endeavors that are repetitive by nature or jaded by low variances are many times left alone to carry out as they have done numerous times before. One critical component to success however is a constant fine tuning and practicing of the associated craft. Maintaining a competitive edge is never about resting on our laurels. Those satisfied with the outputs of today are frequently passed by those hungry for a better tomorrow. One aspect of life where many of these concepts are applicable revolves around the installation and implementation of a conveyor system.

Conveyors have been around for ages and are rightfully considered industrial marvels. To get the most from your conveyor system, you must be ready and able to put in the time and physical and intellectual energy required to understand it and know it well. Conveyors are just machines that will work on auto pilot, but they may not know that they are operating in an ever changing and stressful environment that can bring disastrous rather than productive results. For those with a competitive spirit, there are some disciplines to follow that will build a more viable and stronger platform. If your goal is to optimize your conveyor systems productivity and operations, then the following bits of advice are for you. Some steps in this will be easier than others and the tips we will focus on first fall into the easier domain We will build up to the more difficult steps from there.

One of the first characteristics conveyor managers should be reviewing is the details of the items being moved. A deep understanding of conveyor loads is a very powerful but simpler way to enhance performance. Considerations such as load form, shape, dimension, density, flow rate and position all play a vital role in the success of product movement. By knowing everything about what is traveling on your system, the ability to design and control operation becomes much more robust and efficient. Another easier method of improvement revolves around maintenance and knowing how to fix common issues.

Conveyors do run into glitches, because they are after all, large moving pieces of machinery. Some of these glitches can be avoided by following general trouble shooting guidelines. Little burps like random shutdowns, package backup and frozen belts may all be resolved without calling in the experts and expensive technicians. An informed problem analysis and diagnosis is a major advantage to a smooth operation in any set up because it allows for repairs to be made before there is any breach of production levels.

Finally, diligent maintenance is irreplaceable when it comes to augmenting optimization. By staying on top of all items related to the conveyor and really focusing on preventive maintenance can go along way to a more fluid environment. As we progress in our journey there will be more difficult chores to tackle.

Conveyors eat up energy. There are some energy saving devices available to streamline movement, but a large amount of room to grow in this area still exists. Some ways to capture energy efficiency is by proper motor selection, lubrication, downtime, drive reduction and gravity leveraging. Reduction in energy can be difficult to pull off, but putting resources toward efficiency can result in huge savings and a better facility. Ergonomics in production is another more intensive angle that may be taken to optimize production. A happier and healthier workplace may be had through optimal vertical and horizontal integration along with ergonomically designed employee workstations.

Pay attention to conveyor workstation architecture while optimizing your system. The height of the work surfaces and station reach arrangements are ergonomic areas that if configured appropriately will assist the enhancement in productivity. We must never overlook conveyor performance testing. Routine inspections include function checking, load analysis and error recovery tests. Creating tests to locate strengths and weaknesses of the conveyor system can uncover opportunities for improvement. No matter how you undertake the tasks, optimization and productivity must be an ongoing process for any business involving conveyor machinery.

Conveyors must have countless numbers of parts moving in harmony with no disruption. Topics like safety and upgrading along with all those mentioned above, must be embraced to get the utmost from your system. Development can be easy sometimes and difficult if not impossible at others, but one thing is sure and that is its importance. Development must never be an afterthought. Conveyors do require intense planning and utter attention to detail. If you are serious about optimization and production, you won’t be taking any short cuts.

For more information about, or to buy Power Trolleys, Conveyor Chain, or other conveyor related parts, please visit Blue Water Manufacturing.

Where would we be without words? Words allow us to communicate, to create, to express our individuality and thoughts in various media, and to ease the pain of people we care about. Words can also be misinterpreted or harsh, but always colorful. Languages are structured from words. There are some aspects of life that are described accurately with little effort and those that require more education or imagination.

Interaction between man and machine is facilitated by words. One critical environment where words are used is in conveyor based production and work places. Conveyors are intricate machines that demand attention. Some words that are standard and technical can ease conveyor operations and clarify their functions. Once we know the meaning of these words and how they are used, our words and deeds will become more graceful.

The basic terms must be learned first to build a path to advanced knowledge. Guard is a word that is much used in conveyor related speech. Machinery guards are critical to safety. There are several types of guards and their related parts, like guard rails, chain guards, nip-point guards, so it behooves you to form a solid comprehension of all the existing guard terminology. Another commonly used word in the industry is belt. Not the belt that acts like suspenders to hold up your pants, but a conveyor piece with many contexts. There are belt fasteners, belt modulus, belt sags, belt slips, belt speed, belt scrapers, belt turnover, belt training idlers and belt clamps, all used in relation to conveyors.

Educating yourself about belts is a requirement when dealing with any type of system and it will be greatly to your advantage to comprehend how this word lends itself to the conveyor realm. There are other words around the conveyor system in both design and operation and those are anchor bolt, angle, track, wheel, roller, shuttle incline and curve. These will seem to be rather basic terms that we all know and use, it is important that we know how they relate to conveyors. When we learn how these words coincide with industry jargon, our fundamental knowledge will increase and we ready ourselves for a more advanced level of education.

While a diligent student of the language, you will always come across highly specialized words and combinations of words that are peculiar to the conveyor industry. For example, a knurl thumb adjacent nut may not be a phrase you hear in everyday life, and certainly will be meaningless to you. But, as your learning continues, you will know that this particular nut is a tool on an accumulating conveyor to adjust pressure, the depth and breadth of your technical dictionary will have become that much more scholarly. Maybe some day you might hear the words air-float chain conveyor. You may gain the upper hand by knowing that this is a chain and roller based system that employs inflatable air hoses should you be working with other experts.

While walking around a factory floor or in a conference or meeting where conveyors are being addressed, and you hear the term clevis pin attachment that would confuse the average employee, you have learned that this type of clip is used within trolley chain systems to assist in holding light loads and your keen knowledge of the industry will impress the group mightily. Other intense words you may hear are skirt board, rheometer, Eytelwein’s equation, carcass, plastisol coating, Dutchman and cleat. Whether or not you knew these terms, it is vitally important that you continue your study of words and terminology used throughout the industry.

There are so many terms used in conjunction with conveyors that it is often very hard to stay abreast on everything. Words and terms like rail width, chute, clipper lacing, dynamometer, hysteresis loss and Young’s modulus will always be a part of the culture. Despite the fact that you may not be able to learn everything about the language, it is still worthwhile to review and dissect as much as we can. Communication and terminology are interesting subjects that should be embraced by those working in the fields related to the language. Understanding and expression through words is a valuable part of life that is certainly not lost within the conveyor industry.

Visit Wilkie Brothers Coveyors for more information on conveyors or to order Cignys Conveyor Components, Midwest Rivetless Chain or any other related replacement parts.